Large resin molded products

Alternative to INJ, sheet metal, wood products, etc.! Large molded product 'Achilles Teflon'

Helpful for reducing mold costs and mass production! For those seeking large molded products around 1 meter and small lot support! Catalog available.

"Achilles Teflon" is a resin molded product that can be freely shaped into large items exceeding 2 meters by using liquid raw materials. It can accommodate small to medium lot products of about 20 to 150 pieces per month. It also helps reduce the cost of molds for large molded products and enables the production of multiple items. We provide comprehensive support from mold arrangement to painting. 【For those facing these issues】 ◆ I want to reduce the cost of molds for large molded products and produce multiple items. ◆ I want to create large molded products around 1 meter in size. ◆ I want to realize designs that cannot be achieved with sheet metal or vacuum-formed products. ◆ I want to use molded products, but since the lot is small, I want to keep initial costs down. 【Adoption Results】 ◆ Covers for indoor equipment such as medical devices and analytical instruments. ◆ Products for outdoor use such as construction machinery, small wind turbines, and conveyor equipment. *For more details, please contact us or download the catalog.

Company：アキレス工業資材販売部
Price：Other

plastic
Contract manufacturing

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Large resin molded product "Achilles Teflon" by RIM molding *Case study materials available.

Design freely even for large sizes over 2 meters. Small lots are acceptable! Cost reduction is possible through weight reduction.

"Achilles Teflon" is a resin molded product that adopts "RIM molding" using liquid raw materials, allowing for the molding of large items exceeding 2 square meters. Due to fewer design constraints, it enables high freedom of molding even for large sizes. With designs tailored to the product, it is possible to reduce total costs through weight reduction. We also accommodate small to medium lot products of about 20 to 150 pieces per month. Currently, we are offering a "case study material" that solves the problems of large molded products! [For those who are troubled by the following (from the case study material)] ■ Created a large casing but could not achieve the ideal design ■ Unable to create large molded products with injection molding ■ Want to reduce assembly labor ■ Molded products are very heavy, leading to high transportation and construction costs *For more details, please refer to the PDF. Feel free to contact us as well.

Company：アキレス工業資材販売部
Price：Other

plastic
Contract manufacturing

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We have a 1500-ton press! Producing large, thick, and massive resin molded products!

At Lignite, we manufacture large, thick, and massive resin molded products using various presses, including a 1500-ton press and a 500-ton press. The 1500-ton press is used to produce large resin molded products (such as gears and rollers) for various industrial machines, including twisting machines and textile machinery. We are also capable of producing non-asbestos molded bodies and arch-shaped bow guide plates. 【Lignite's Molded Products】 ■ Large Molded Products: Large and thick molded products that push the boundaries of molding technology ■ Material Development Products: Molded products developed from materials that only a resin manufacturer can provide ■ CFRP Molded Products: Production of molded products using carbon fiber *For more details, please refer to the PDF materials or feel free to contact us.

Company：リグナイト
Price：Other

gear
roller

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Large resin molded product "Achilles Teflon" (Realization of weight reduction through resinification.)

Achieved weight reduction by switching from metal products. Contributes to improved work efficiency! 'Achilles Teflon' utilizes RIM molding that can accommodate large items over 2 meters.

"Achilles Teflon" is a rigid rim molded product that can be freely shaped into large items exceeding 2 meters by using liquid raw materials. Its characteristic is the ability to achieve a high degree of design freedom that meets the demands of designers and engineers for "better design at lower costs." It also contributes to reducing the costs of molds for large molded products and enables the production of multiple items. 【Features】 ■ Ideal for large molded products: Capable of creating large molded items exceeding 2 meters in size. ■ High design flexibility: Easy to achieve thick and uneven wall sections. ■ Low initial costs: Mold costs are low, making it suitable for a variety of products and medium to small batch production. ■ Three selectable types: Choose the appropriate material type according to the application and purpose.

Company：アキレス工業資材販売部
Price：Other

plastic
Contract manufacturing

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Alternative to INJ, sheet metal, wood products, etc.! Large molded products 'Achilles Teflon'

Presentation available with sample cuts brought in! Suitable for large molded products around 1 meter, accommodating small lots, for those seeking improved design!

"Achilles Teflon" is a resin molded product that can be freely shaped into large items exceeding 2 meters by using liquid raw materials. It can accommodate small to medium lot products of about 20 to 150 units per month. It also helps reduce the cost of molds for large molded products and enables high-volume production. We provide a consistent service from mold arrangement to painting. 【For those who are facing these issues】　◆ I want to create large molded products around 1 meter. 　◆ I want to realize designs that cannot be achieved with sheet metal or vacuum-formed products. 　◆ I want to use molded products but want to keep initial costs low even for small lots. 【Adoption Results】　◆ Covers for indoor equipment such as medical devices and analytical instruments. 　◆ Products for outdoor use such as construction machinery, small wind turbines, and transport equipment. 【Features】 ★ Three types to choose from ★ 　◆ Depending on the application and purpose, you can select the resin type based on strength or design focus. ★ High design flexibility ★ 　◆ The foam rigid urethane resin type can accommodate thick and uneven thickness without worrying about shrinkage. ★ Assembly support ★ 　◆ We can deliver molded products assembled with each other, sheet metal, and small parts.

Company：アキレス工業資材販売部
Price：Other

plastic
Contract manufacturing

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Large resin molded product "Achilles Teflon" using RIM molding.

Free design and shape for industrial robots! RIM molding that can accommodate large molded products over 2 meters.

"Achilles Teflon" is a rigid rim molding that allows for the flexible shaping of large items exceeding 2 meters by using liquid raw materials. It features a high degree of design freedom that meets the demands of designers and engineers for "better designs at lower costs." It is also beneficial for reducing the cost of molds for large molded products and for producing multiple items. 【Features】 ■ Ideal for large molded products: Capable of creating large molded items exceeding 2 meters in size. ■ High design quality: Easy to achieve thick and uneven wall sections. ■ Low initial costs: Mold costs are low, making it suitable for a variety of products and medium to small production runs. ■ Three selectable types: Choose the appropriate material type based on application and purpose.

Company：アキレス工業資材販売部
Price：Other

plastic
Contract manufacturing

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Suzumura Industrial Co., Ltd.

Large vacuum forming machine capable of handling a variety of small lot resin products.

We have introduced single-shot vacuum forming machines and 3D 5-axis controlled laser processing machines, enabling us to produce small quantities of large resin molded parts, such as one-of-a-kind car bumpers. In addition to molding parts for small lot production, these machines can also be used for molding parts in the prototype development stage. ■ Large vacuum forming machine capable of one-off production The maximum processing size is 1,000mm x 2,000mm, and we can work with PVC, PET, ABS, PP, PS, and acrylic resin. We have a track record of receiving orders for small-lot mass production parts and have experience in handling modified car bumper parts. ■ Trimming processing with robots We have introduced a 3D 5-axis controlled laser processing machine, which allows us to perform trimming processing after molding with the vacuum forming machine, finishing the product. This method can cut complex shapes faster than plastic and NC cutting processes, making mass production possible. ■ A range of processing machines filled with unique know-how We are continuously improving our manufacturing technology, which has been cultivated since our establishment, and we also possess various processing machines, including wire bending machines for mass production that incorporate our unique know-how. We can bend wire from Φ3 to Φ6, accommodating a wide range from small lots to mass production.

Company：豊田市産業部次世代産業課
Price：Other

others

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Large resin molded products - List of Manufacturers, Suppliers, Companies and Products